Air Compressor Monitoring System – What Is It and Why Do You Need One?

Have you ever considered how you can keep an eye on your air compressor systems while you’re away? The answer lies in an air compressor monitoring system – a modern-day technology which allows businesses to monitor their compressors remotely. 

Not only does this provide peace of mind by alerting personnel of impending maintenance needs, but it also ensures that the equipment remains in top condition with plenty of time to take action, if needed. 

In this article, we’ll explore why an air compressor monitoring system is an invaluable tool for anyone who relies on this equipment for their operations.

What are Air Compressor Monitoring Systems?

An air compressor monitoring system is an innovative solution for keeping tabs on your compressors even when you’re not physically present. By utilising a combination of sensors and advanced technology, these systems provide real-time data on the performance of your equipment, allowing you to identify and address any issues before they become major problems. 

Whether you’re looking to increase efficiency, prolong the life of your equipment, or ensure compliance with industry regulations, an air compressor monitoring system is an essential tool towards peace of mind and improved performance of industrial processes.

Importance of Monitoring Air Compressors

First and foremost, monitoring air compressors is a preventive maintenance approach that is crucial for maintaining safety in the workplace. By ensuring that the air compressor is operating within safe limits with the help of flow meters, potential accidents caused by overpressure of the compressed air systems or other issues can be prevented.

In addition, monitoring can help improve the efficiency of the air compressor, identifying problems such as leaks, clogged air filters, or other issues that can be resolved quickly to reduce energy consumption and improve performance.

Regular maintenance is crucial for the longevity and proper functioning of air compressors. Monitoring can assist in identifying when maintenance is needed and monitor power consumption. Helping to prevent unexpected breakdowns, and prolonging the life of the equipment.

Finally, monitoring your compressed air equipment can help identify patterns of usage, monitoring of equipment operation and assist in scheduling maintenance, reducing downtime and costs.

Types of Air Monitoring Systems

There are several types of air monitoring systems available to suit different needs and applications. Here are the common types:

Continuous Monitoring Systems

Designed to provide real-time data on air quality, continuous monitoring systems use sensors to measure various air pollutants and report the data back to a central monitoring station. They are ideal for industrial environments where air quality needs to be constantly monitored.

Passive Sampling Systems

Passive sampling systems use special filters or adsorbents to collect and measure pollutants in the air. The samples are then analysed in a laboratory to determine the levels of different pollutants. These systems are ideal for long-term monitoring or for collecting data over an extended period.

Spot Monitoring Systems

Spot monitoring systems are used to measure air quality at specific locations or for a specific period of time. They are typically used to evaluate air quality in a specific area or to measure the effectiveness of an air pollution control strategy.

Portable Monitoring Systems

These systems are designed for use in the field and can be easily moved to different locations. They are typically used for short-term monitoring or for investigating specific air quality concerns.

Remote Monitoring Systems

Remote monitoring systems use telecommunication technology to transmit data and monitor data traffic from a remote location to a central monitoring station. They are typically used in remote or hard-to-reach areas where continuous monitoring is required.

By carefully evaluating your options and understanding the features of each system, you can select the right air monitoring system to meet your specific needs.

Factors to Consider When Choosing an Air Compressor Monitoring System

Here are some key points to keep in mind when introducing an air compressor monitoring system:

  • Compatibility – Make sure the monitoring system is compatible with your existing equipment and can sync up with your control systems.
  • Scalability – Choose a compressed air system that is versatile enough to grow as your business does, so that you don’t need to replace it in the future.
  • Remote Access – Monitor your control system remotely so you can stay updated no matter where you are.
  • Alerts & Notifications – Choose an air compressor system which alerts and notifies you of any emergencies or when maintenance is required.
  • Data Analysis – Be sure to get a system that can provide detailed and in-depth insights into your system’s performance and help you identify areas of improvement. 
  • Support and Maintenance – Finally, consider the availability of customer support and assistance from the vendor – you don’t want to be left in a bind if you ever need help with the system. This is of course, where Anglian Compressors can help you by offering 24/7 cover and regular maintenance.

By taking all these factors into consideration, you can choose an air compressor monitoring system that will optimise the efficiency and performance of your equipment, reduce costs, and extend its life.

Air Compressor Monitoring System - What Is It and Why Do You Need One?
Knowing the status of your compressed air equipment at all times and being able to react on it, is the surest way to achieve optimal efficiency and maximum availability.

Tips for Implementing an Air Compressor Monitoring System

Are you looking for ways to make sure your air compressor monitoring system is functioning optimally? Here’s what you need to do:

  • Develop a detailed plan outlining the objectives and steps of implementation, so that you can stay on track and make sure the system meets your needs.
  • Evaluate your current air compressor systems and control equipment to make sure the system selected is compatible with them.
  • Engage all stakeholders in the implementation process – from operators, to maintenance personnel, to management – so everyone understands their role in realizing the objectives of the monitoring system.
  • Provide training for personnel on operating the new system, so they are comfortable and confident when using it.
  • Thoroughly test and evaluate it’s performance once it is up and running. Make any necessary adjustments to ensure optimal operation.
  • Monitor the system continuously and schedule regular maintenance checks so that any issues can be identified early and prevented from escalating into bigger problems. 

If these tips are followed correctly, improved energy efficiency will be achieved with your air compressor monitoring system – guaranteeing peak performance at all times.

Atlas Copco Compressor Monitoring System

It’s important to pick the system that is right for you. Anglian Compressors are proud to be a premier distributor for Atlas Copco and as such, we offer two types of monitoring systems with distinct benefits. 

First, there is a cloud-based system called SMARTLINK. It allows your team to check in on your compressor and its performance from anywhere. All you need is a smartphone or a tablet.

The second system – SMARTVIEW – uses a local area network which when connected to a central controller, enables advanced technical analysis of compressor data. This is particularly important in today’s economic climate of high energy prices.

Rest assured, our team of Air Compressor experts will help you choose the right monitoring system to suit your needs.

Final Thoughts

An air compressor monitoring system provides real-time monitoring and alerts for any unexpected issues, helping to prevent accidents, improve efficiency and extend the life of the equipment. By investing in this technology, businesses can take a proactive approach to ensure optimal operation while cutting down on energy consumption. 

The tangible benefits and added peace of mind that come with this system make it a must-have tool for anyone who relies on air compressors. Get in touch with us if you need help choosing a monitoring system- our installation and after-sales maintenance services are second-to-none.

Contact us below.