Guide to Diagnosing and Resolving Issues with Your Air Compressor

Air compressors serve as the backbone of numerous manufacturing and industrial procedures, and malfunctions can lead to expensive operational disruptions. Therefore, having a firm grasp of typical air compressor issues, along with quick-fix techniques, is vital to reducing this disruption time.

If you're grappling with problems related to your stationary Atlas Copco air compressor, a trustworthy air compressor diagnostic manual is what you require to restore its functionality.

This article aims to equip you with professional advice and strategies for diagnosing issues. We'll discuss everything from low-pressure anomalies to odd sounds, outlining the most frequently faced challenges, and providing practical solutions to bring your compressor back to its peak performance.

Air Compressor Troubleshooting

Here are some quick tips and focus points to help you diagnose and fix the problem:

  1. Check the power supply: Make sure that your air compressor is properly connected to a power source and that the circuit breaker hasn't tripped.
  2. Check the air filter: A clogged air filter can reduce the efficiency of your compressor and cause it to overheat. Make sure to replace the air filter regularly as per described maintenance interval.
  3. Check the oil level: Low oil levels can cause the compressor to overheat or seize up. Make sure to check and top up the oil levels regularly.
  4. Check the pressure settings:Incorrect pressure settings can cause the compressor to run all the time or not start at all at the desired pressure. Check the instruction book on how to set the correct pressure settings for your machine.
  5. Check the valves and hoses: Leaking valves or hoses can cause your compressor to lose pressure or not work at all. Inspect and repair any leaks in your compressed air network. For internal leakages on the compressor itself contact your local Atlas Copco representative. An AIRScan by an Atlas Copco expert can detect leaks in your compressed air network and propose a solution to fix them.
  6. Consult the manual: Always consult the instruction manual for additional troubleshooting tips to help you identify the root cause of the problem. Or login to SMARTLINK and find troubleshooting advice on your specific air compressor.
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  1. Check to see if the oil cooler is blocked/dirty
    Isolate the machines and blow out with dry compressed air
  2. Oil level too low
    Check and correct as necessary, the machine will need to be stopped and isolated to do this
  3. Insufficient cooling air
    - Are there any restrictions to the cooling air flow
    - Is there adequate ventilation (make up air) in the room
    - Are the louvres open correctly
    - Does the air recirculate inside the room
  4. Is the Thermostate operating correctly
    Contact Anglian Compressors

Frequently Asked Questions

Do I need an expert service?

 

Absolutely, as compressors can pose safety risks, any indicators of malfunction or inefficiency require instant attention. Our expert engineers possess comprehensive training and we exclusively use Original Equipment Manufacturer (OEM) parts suited to your specific system.

This approach guarantees optimal functioning and longevity of your compressor. Moreover, it provides safety to your employees and clients, and assists you in fulfilling your obligation of maintaining a Written Scheme of Examination.

How do I know when my compressor requires a service?

A majority of compressors come equipped with integrated diagnostic tools that notify you when maintenance is due. However, it's crucial to routinely inspect your system to detect any irregularities in its performance. Pay close attention to any changes in its operation, such as unusual sounds or vibrations, as these may warrant further investigation.

At Anglian Compressors, we meticulously maintain records of all equipment and their respective services, ensuring we're always up-to-date with impending tasks – be it an oil replacement or a comprehensive service. This way, we guarantee that your service and maintenance schedule remains current and well-managed.

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